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Concept in homogeneity and principle in operation
What is high-pressure homogeneity, dissolves the rough emulsion or a lump in floating matters into fine particle, and then allows it to be upgraded to the quality in a stabilized emulsifying state, thereby greatly enhancing the stability in product, longevity in product, digestion, and taste, in case of dairy products in food.
 

As for the process of homogeneity, with cavitation, turbulent flow, and shear force according to a rapid drop in pressure, as a fluid in high pressure (maximally 1,000Kg/cm2), which occurred due to plunger operation, passes in high speed of 200~300m/s through a small gap in valve, is split into fine particle less than 0.3 micron (レ), levitation force is reduced, and the composition of liquid comes to exist in a completely uniform state.

 
 
Maximum homogeneity pressure(Bar)
 1000 bar
Raw-material characteristic(PH)
 2-10
Material particle diameter(レm)
 <300
Maximum working temperature(‘C) <110
Average particle size after emulsification(レm) <1
Average particle size in solid dispersion(レm) <2
Noise(dB) <80

This fine oil particle comes to be stronger in viscous friction than in buoyant, thereby being not floated and being stabilized, and being able to maximize the effect of taste and quality as well as the appearance, and consequently possessing a main role in liquid production line of each field.

 
Product that was produced with high-pressure homogenizer

The product, which was homogenized with high pressure, boasts the extremely high stability, and allows consumers
to recognize product as the top grade, with much higher refinement.

Homogeneity Pressure
Food, Dairy Products Chemistry, Medicine, Cosmetics
100-250 (Kg/cm2)
 Milk, Fruit Juice, Soymilk,
Yoghurt, Soft Drink, Cream,
Ice Cream, Ketchup, Syrup, Sauce		 Fabric Softeners, Coatings, Synthetic rubber raw material, Paper sizing
300-400 (Kg/cm2)
 Cream for food, Chocolate, Powdered milk, Margarine, Pudding, Forage, Mayonnaise Ink, Shampoo, Soap
Fuel oil, Vitamin,
Tooth paste, Wax, Lubricating oil
Paint, Perfume, Resin
Paper additives, Film for packing
500-600 (Kg/cm2) Liquid food, Yeast Medicine, Cosmetics, Dyestuffs,
Silicon, Surfactants, Resin
 
Performance by model in general homogenizer
Model
Normal Flux(L/H)
Maximum Homogeneity
Pressure (Bar)
For Laboratory
For Industry
For Cover
Weight(Kg)
Motive Power Force (KW)
30-6D
30
600
0
95
1.1
60-6S
60
600
0
265
3
120-3S
120
300
0
120-6S
120
600
0
0
325
4
250-3S
250
300
0
0
500-6S
500
600
0
0
865
11
750-4S
750
400
0
0
1000-3S
1000
300
0
0
1500-2S
1500
200
0
0
1500-2D
1500
200
0
0
1000-6S
1000
600
0
0
1450
22
1500-4S
1500
400
0
0
2000-3S
2000
300
0
0
3000-2S
3000
200
0
0
3000-2D
3000
200
0
0
4000-2S
4000
200
0
0
1500
30
4000-2D
4000
200
0
0
2000-6S
2000
600
0
0
2150
45
3000-4S
3000
400
0
0
4000-3S
4000
300
0
0
6000-2S
6000
200
0
0
6000-2D
6000
200
0
0
9000-2S
9000
200
0
0
2450
55
6000-3S
6000
300
0
0
4500-4S
4500
400
0
0
3000-6S
3000
600
0
0
2000-8S
2000
800
0
0
1600-10S
1600
1000
0
0
 
Easy method of distinguishing performance

 

Products from Denmark, Sweden, America, and Japan, which are sweeping over a market now, and even other products, can be seen the phenomenon in which a needle in manometer is hunting during operation.

This shows that the pressure in a fluid is also hunting according to the reciprocating motion in Plunger Pump, and the outcome of homogeneity will be hunting as well. Alfa homogenizer can be confirmed with directly seeing a needle in manometer with eyes that this hunting phenomenon is not shown, and it maintains equal pressure all the time.

As this is the know-how peculiar only to Alfa homogenizer, which makes the quick pressure to be balanced, what will be more excellent in the homogeneity function of product is self-explanatory.

 
The following figure is the result of analysis that proves excellence in our company¨s product,
compared to foreign product.
(Figure 1. Foreign product-Particle size 0.5~0.9 Micron, Figure 2 Our company¨s product-Particle distribution
0.3~0.4 Micron)
Multimodal Size Distribution
Figure 1. As a result of analyzing a particle after homogenizing with homogenizer of other company, the irregular homogeneity particle in 25~900Nm is shown.

0.17~0.23, 0.46~0.71 Micron(レ)
The band in particle distribution is broad and indented.

Multimodal Size Distribution
Figure 2. After homogenizing with homogenizer of our company, the effect of homogeneity is excellent due to the uniformly homogeneous particle in 300~400Nm.

0.32~0.43 Micron (レ)
The band in particle distribution is narrow and equal.
 
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